8 Faces Rotary Pulp Molding Equipment / Paper Egg Tray Production Line
Descriptions:
This is a Fully Automatic Egg Tray Production Line, with high automation and save lobor.
This type of production line is constituted by a hydrapulper system, a rotary type forming machine, a multiple-layer drying line, and corollary equipments.
Mainly used for the products with simple structure but in big quantity, such as egg trays, fruit trays, egg boxes, cup carriers and disposable medical care products and etc.
The raw material is the waste paper, waste carton, used paper, books, magazines and etc.
SIEMENS electrical control parts, FESTO & SMC pneumatic control parts.
Specifications:
| Model type | ER3000-B | ER4000-B | ER5000-B | ER6000-B |
| Capacity | 3000pcs/hour | 4000pcs/hour | 5000pcs/hour | 6000pcs/hour |
| Workshop Requirement | 400m2 | 500m2 | 600m2 | 700m2 |
| Electricity Consumption | ~115kw
(170kw installed) | ~150kw
(240kw installed) | ~190kw
(290kw installed) | ~210kw
(350kw installed) |
| Material Consumption | 180~210kg/h | 250～280kg/h | 320～350kg/h | 360～400kg/h |
| Water Consumption | 600~800kg/h | 800~1000kg/h | 1000~1200kg/h | 1200~1400kg/h |
| Fuel Consumption (one item selectable) | Natural gas | 55~65m3/h | 70~80m3/h | 85~95m3/h | 100~110m3/h |
| LPG | 19~22m3/h | 25~29m3/h | 31~35m3/h | 36~40m3/h |
| Diesel | 45~55kg/h | 62~70kg/h | 78~85kg/h | 90~98kg/h |
| Heavy oil | 46~56m3/h | 63~72kg/h | 79~87kg/h | 92~100kg/h |
| Steam | 1.0~1.2ton/h | 1.3~1.5ton/h | 1.6~1.8ton/h | 1.8~2.0ton/h |
| Wood | 190~220kg/h | 250~290kg/h | 310~350kg/h | 360~400kg/h |
| Coal | 130~150kg/h | 160~190kg/h | 200~220kg/h | 240~270kg/h |
| Worker requirement | 4~5person | 4~5person | 4~5person | 5~6person |
| Container requirement for shipment | 6 x 40HQ | 7 x 40HQ | 8 x 40HQ | 9 x 40HQ |
| Forming machine | Rotary type with 8 plates. Each for 3pcs/time | Rotary type with 8 plates. Each for 4pcs/time | Rotary type with 8 plates. Each for 5pcs/time | Rotary type with 8 plates. Each for 6pcs/time |
| Drying production line | 20mx2.2mx4m
6-Layers | 22mx2.6mx4m
6-Layers | 22mx3.0mx4m
6-Layers | 22mx3.4mx4m
6-Layers |
| Remarks:
1. The Capacity calculated base on 30-packed egg tray(size 300x300mm, weight 65g~70g).
2. Workshop size is for reference only and could be adjusted according to actual size of client’s plant . |
Picture of Multi Layer Dryer:
How the Production Line Works:
| Pulping System | Turn waste paper, such waste carton, used newspaper, into pulp of certain consistency. Main equipment: hydrapulper, pulp tanks, water tank, pulp pump, water pump, agitator, etc. |
| Forming System | When adjusting the pulp consistency, the pulp will go to the forming machine. With the help of vacuum and compressed air, the products will be formed on the moulds. |
| Drying System | After forming, the tranfer moulds will move forward and put on the dryer automatically. you can choose Natural gas / LPG / Diesel / Heavy oil / Steam / Wood / Coal to heat up the wet products. |
| Stacking & Packing System | After dried, the products will go to package. Court the number of the dried products, sperate them and stack them up. |
YOUTUBE Links:
4000pcs/h with 6 layers dryer: https://www.youtube.com/watch?v=85eeIP8xCEY&t=3s
6000pcs/h with 6 layers dryer: https://www.youtube.com/watch?v=YIeLPQnwO4M
3000pcs/h with single layer dryer: https://www.youtube.com/watch?v=CX9NgjBZ0Nk
4000pcs/h with single layer dryer: https://www.youtube.com/watch?v=JCu3xNpnCsM
6000pcs/h with single layer dryer: https://www.youtube.com/watch?v=9XpyL-ggwi4
For more videos, you can search "Guangzhou Nanya Pulp Molding Equipment Company" on YOUTUBE and subscribe us.
Applications:
- Egg trays / 6 cells egg box / 10 cells egg box / 12 cells egg box;
- Fruit trays / cup trays / seeding cups / agricultral cups / shoe tree;
- Innner industrial packages, like for TV, fan, battery, air conditioner and other electrical items
- Disposable Medical Care Products, like Bedpan, sick pad, urinal pan…
The below is one type of medical trays made by our machine, by changing moulds, the machine can make different products.
Competitive Advantages:
Rich Experience: Established in 1994, NANYA is the earliest Pulp Molding manufacturer in China;
Technology Guarantee: Combined with high and new technology with government institution and South China University of Technology, with over 30 R&D personnel;
Mould Making Experience: NANYA offers the widest range of both equipment/machine types and platen/tooling sizes, as well as the comprehensive molds;
Wide Market: NANYA has more than 60% of the domestic demands, already exported to over 50 countries and regions;
Strong Teams: Excellent engineers, sales and after sales service team brings the best service to ensure long-term satisfaction for our customers.
Business Terms:
| Payment Terms | 30% down payment before production; 70% balance payment before delivery. |
| Delivery Terms | FOB Guangzhou, China. (CNF and CIF are also available.) |
| Delivery Time | 100~120 days |
| Package | Export Standard Packing |
| Warranty | 12 months |
| Installation | Overseas engineering service is available |
| Quotation Validity | 90 days after the offering date |
| Aftersales Service | We will send some spare parts for hot press use by free. And we will provide operating manual, drawing, process diagram for all of the machine. We will instruct the operation, maintain method for the buyer’s worker after installation. |
Product Tags:
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8 Faces Rotary Pulp Molding Equipment / Paper Egg Tray Production Line Images
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